CAM Software/Machine Matchup Saves Time, Boosts Efficiency
Once the Yasda machining center was ordered, it was suggested to Finnie that the current software used at M.R. Mold was not going to be adequate for driving this high-speed five-axis mill. Jeff Johnson, tool die/mold product manager at Yasda distributor Methods Machine Tools, recommended that the company reconsider the programming software it had been using for years, because it could not calculate the code needed for the Yasda fast enough or with enough precision. “We needed a CAM software that was capable of optimizing the Yasda’s capabilities,” Finnie says, so he and his team began looking for new software that was up to the task.
Finnie says M.R. Mold chose hyperMill because it can make the Yasda YBM Vi40 “do what we want it to do: accurately cut difficult geometries in deep cavities.
we need,” he says.
The learning curve in switching to a new software can be a challenge, especially when it occurs at the same time that a customer orders a very complex medical part. Although the job was one that M.R. Mold had completed in the past using its older equipment and process, “nobody here had ever operated a five-axis machine tool before,” Finnie says. “Suddenly we were faced with a machine that could rotate and tilt and move all axes simultaneously. On top of that, the programmers had to get up to speed on hyperMill so they could operate the Yasda and deliver the job on schedule.”
M.R. Mold’s team recently finished machining a mold for a massage ball that is completely covered in spikes. Finnie says that if the shop had built that mold a year ago using its old process, it would have had no choice but to manufacture a whole series of electrodes for the project.