January 31, 2017
M.R. Mold builds its LSR capacity
M.R. Mold & Engineering Corp. of Brea, Calif., is taking
delivery of its seventh injection molding press as it ventures further into the
world of liquid silicone rubber processing.
Krauss Maffei Corp. of Florence, Ky., is installing a 55-ton
two-platen hydraulic 50-180 CX-model LSR machine that was manufactured in
Munich.
M.R. Mold also will allow use of its Brea site as Krauss Maffei’s
first training facility on the West Coast, Paul Caprio, president in the U.S.
and Canada for Krauss Maffei, said in a phone interview.
Separately, M.R. Mold is collaborating with Wittmann Battenfeld
Inc. in an LSR demonstration during the Feb. 7-9 UBM Advanced Manufacturing
Expo in Anaheim, Calif. M.R. Mold is inviting attendees to visit its Brea
facility, which is a short distance from the expo.
A Wittmann Battenfeld 16.53-ton standard MicroPower machine
equipped for LSR will mold a punctal plug using Silopren LSR 2030 from
Momentive Performance Materials Inc. in a four-cavity tool from M.R. Mold. The
small medical device is inserted into the tear duct, or puncta of an eye, to
block the duct.
Momentive manufactures the material at its facility in
Leverkusen, Germany, said Sharon Shatto, Momentive’s Americas marketing manager
for health care.
Wittmann Battenfeld offers a patented system that lets the
plunger travel all the way into the split line of the mold. That creates a thin
disc rather than a cold runner sprue.
“This disc has much less volume of material and cools down much
faster,” Markus Klaus, Wittmann Battenfeld U.S. division manager for injection
molding machines, said by email.
“This saves the customer a lot of material and reduces cycle
time dramatically. Some of those medical-grade bio-absorbable materials cost up
to $2,500 per pound, and most cannot be recycled.”
President Rick Finnie said M.R. Mold invested between $600,000
and $800,000 over the past year for new equipment, including two new Engel
injection molding presses — a 120-ton hybrid and a 55-ton e-mac.
Other additions are a Gorbel Inc. overhead crane, a Graco Inc.
five-gallon pump, a System 3R WorkPal servo robotic pallet changer that feeds
tools to a five-axis Yasda YBM Vi40 precision computer-numerical-control
machining center, a Lista International Corp. tool vending system via SupplyPro
Inc. and tool holders.
In the near future, M.R. Mold plans to boost utility services
for the new KraussMaffei, add more tool holders, update existing equipment and
hire more employees, Finnie said.
M.R. Mold employs 30, has annual sales of about $5 million and
also operates a 100-ton Arburg, a 70-ton Arburg Allrounder and 100-ton and
55-ton Engels.
In November, M.R. Mold leased an additional 1,500 square feet
for storage and, in current space, extended its technical center capabilities.
Now, M.R. Mold occupies 16,500 square feet.
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